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 PCB Relay
Miniature Relay for Signal Circuits
I I I I I
G5V-2
Wide switching power of 10 A to 2 A. High dielectric strength coil-contacts:1,000 VAC; open contacts: 750 VAC. Conforms to FCC Part 68 requirements. Ag + Au clad bifurcated crossbar contacts and fully sealed for high contact reliability. New 150-mW relays with high-sensitivity. RoHS Compliant
Refer to pages 16 to 17 for details.
RC FCC
Ordering Information
Classification Standard High-sensitivity Contact form DPDT Contact type Bifurcated crossbar Contact material Ag + Au-Alloy Enclosure ratings Fully sealed G5V-2 G5V-2-H1 Model
Note: When ordering, add the rated coil voltage to the model number. Example: G5V-2 12 VDC Rated coil voltage
Model Number Legend
G5V 1
2 3
VDC
2. Classification H1: High-sensitivity 3. Rated Coil Voltage 3, 5, 6, 9, 12, 24, 48 VDC
1. Contact Form 2: DPDT
Specifications
I
Coil Ratings
3 VDC 166.7 mA 18 Armature OFF Armature ON 0.04 0.05 5 VDC 100 mA 50 0.09 0.11 6 VDC 83.3 mA 72 0.16 0.19 9 VDC 55.6 mA 162 0.31 0.49 12 VDC 41.7 mA 288 0.47 0.74 24 VDC 20.8 mA 1,152 1.98 2.63 48 VDC 12 mA 4,000 7.23 10.00
Standard Models
Rated voltage Rated current Coil resistance Coil inductance (H) (ref. value)
Must operate voltage Must release voltage Max. voltage Power consumption Note:
75% max. of rated voltage 5% min. of rated voltage 120% of rated voltage at 23C Approx. 500 mW Approx. 580 mW
1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. Operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil.
105
G5V-2
High Sensitivity Models
Rated voltage Rated current Coil resistance Coil inductance (H) (ref. value) Armature ON Armature OFF 3 VDC 50 mA 60 0.18 0.57 5 VDC 30 mA 166.7 0.46 0.71 6 VDC 25 mA 240 0.70 0.97 9 VDC 16.7 mA 540 1.67 2.33 12 VDC 12.5 mA 960 2.90 3.99 24 VDC 8.33 mA 2,880 6.72 9.27
G5V-2
48 VDC 6.25 mA 7,680 20.1 26.7
Must operate voltage Must release voltage Max. voltage
75% max. of rated voltage 5% min. of rated voltage 180% of rated voltage at 23C 150% of rated voltage at 23C Approx. 200 mW Approx. 300 mW
Power consumption Note:
Approx. 150 mW
1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. Operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil.
I
Contact Ratings
Item Standard models Resistive load (cos = 1) 0.5 A at 125 VAC; 2 A at 30 VDC Ag + Au-clad 2A 125 VAC, 125 VDC 2A 62.5 VA, 60 W 0.01 mA at 10 mVDC 1A 62.5 VA, 24 W 0.5 A at 125 VAC; 1 A at 24 VDC High sensitivity models
Load Rated load Contact material Rated carry current Max. switching voltage Max. switching current Max. switching power Failure rate (reference value) (See note.) Note:
P level: 60 = 0.1 x 10-6/operation This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 . This value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under actual operating conditions.
I
Characteristics
Item Standard models 50 m max. 7 ms max. 3 ms max. Mechanical: 36,000 operations/hr Electrical: 1,800 operations/hr (under rated load) 1,000 M min. (at 500 VDC) 1,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of different polarity 750 VAC, 50/60 Hz for 1 min between contacts of same polarity 1,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of different polarity 500 VAC, 50/60 Hz for 1 min between contacts of same polarity High sensitivity models 100 m max.
Contact resistance (See note 1.) Operate time Release time Max. operating frequency Insulation resistance (See note 2.) Dielectric strength
Impulse withstand voltage Vibration resistance Shock resistance Endurance Ambient temperature Ambient humidity Weight Note: Note:
1,500 V (10 x 160 s) between coil and contacts (conforms to FCC Part 68) Destruction: 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Malfunction: 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 200 m/s2 (approx. 20G) Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 100 m/s2 (approx. 10G)
Mechanical: 15,000,000 operations min. (at 36,000 operations/hr) Electrical: 100,000 operations min. (at 1,800 operations/hr) Operating: -25C to 65C (with no icing) Operating: 5% to 85% Approx. 5 g Operating: -25C to 70C (with no icing)
The above values are initial values. 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method. 2. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking the dielectric strength.
106
G5V-2
I
G5V-2
Approved Standards
Contact form Coil ratings G5V-2 3 to 48 VDC 0.6 A, 125 VAC (general use) 0.6 A, 110 VDC (resistive load) 2 A, 30 VDC (resistive load) Contact ratings G5V-2-H1 0.5 A, 125 VAC (general use) 0.2 A, 110 VDC (resistive load) 1 A, 24 VDC (resistive load)
UL478, UL1950, UL508 (File No. E41515)/CSA C22.2 No.0, No.14 (File No. LR31928)
DPDT
Engineering Data
Maximum Switching Power
G5V-2
Endurance
G5V-2
Ambient Temperature vs. Maximum Coil Voltage
G5V-2
30-VDC resistive load
Maximum coil voltage (%)
AC resistive load DC resistive load
Endurance (x10 3 operations)
Switching current (A)
Coil rated voltage 3 to 24 VDC
125-VAC resistive load
48 VDC
1
2
3
Switching voltage (V)
Switching current (A)
Note:
Ambient temperature ()
The maximum coil voltage refers to the maxi-mum value in a varying range of operating power voltage, not a continuous voltage.
G5V-2-H1
5 3
G5V-2-H1
1000
G5V-2-H1
200 24-VDC resistive load 3 to 24 VDC
Life expectancy (x10 3 operations)
Maximum coil voltage (%)
500 300
Switching current (A)
180 160 140 120 100 80 0
AC resistive load 1 0.7 0.5 0.3 0.2 0.1 DC resistive load
100 50 30
125-VAC resistive load
48 VDC
10
0
Switching voltage (V)
Switching current (A)
Note:
Ambient temperature ()
The maximum coil voltage refers to the maxi-mum value in a varying range of operating power voltage, not a continuous voltage.
107
G5V-2
G5V-2
Dimensions
Note: 1. All units are in millimeters unless otherwise indicated. 2. Orientation marks are indicated as follows:
Terminal Arrangement/ Internal Connections (Bottom View)
1 4 20.5 max. 20.3 typ. 10.1 max. 9.9 typ. 16 11.5 max. 11.4 typ. 0.5 13 11 9 6 8 (1.3)
Mounting Holes (Bottom View) Tolerance: 0.1
7.62 5.08 5.08 (1.2) 7.62
(1.3) Eight, 1-dia. holes
0.5
0.3 7.62 3.5
Precautions
Long-term Continuously ON Contacts Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout. Relay Handling When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40C. Do not put the Relay in a cold cleaning bath immediately after soldering.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. K046-E1-03
108


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